热真空环境下空间转动机构复合力矩加载方法及试验验证

Composite moment loading method and experimental verification for space rotary mechanisms in a thermal vacuum environment

  • 摘要: 针对“嫦娥”月球探测器着陆器太阳电池阵转动轴组件在轨热–力多物理场复合环境载荷模拟,文章提出一种适用于热真空环境,可同步叠加恒定扭矩、正弦交变扭矩与静态弯矩的扭转–弯曲复合力矩加载方法,并设计了相应的加载装置与摩擦降阻装置。为验证该方法的可行性,在高低温交变热真空条件下开展了地面模拟试验。结果表明,扭矩加载误差最大仅为1.8%,弯矩加载误差约为0.3%,均满足优于2%的设计指标。该方法能有效模拟空间转动机构在轨受力工况,具备较高的工程适用性,可为空间转动部件的寿命预测、容差设计与失效机制研究提供技术支撑。

     

    Abstract: A torsion-bending composite moment loading method was developed for use in a thermal vacuum environment to simulate the thermo-mechanical and multiphysics-coupled environmental loads experienced by the rotary shaft assembly of the Chang’e lunar lander’s solar panel during in-orbit operations. The method enables the synchronous superposition of constant torque, sinusoidal alternating torque, and static bending moments. A dedicated loading device and a friction-reduction mechanism were designed to ensure loading accuracy and environmental compatibility. Ground-based thermal-vacuum tests under high/low-temperature cycling conditions demonstrated the feasibility and repeatability of the method, with the maximum torque loading error only 1.8%, and the bending moment loading error approximately 0.3%, both meeting the design criteria of less than 2% error. The results indicate that the proposed approach effectively simulates in-orbit mechanical conditions and provides a method with high engineering applicability, offering technical support for lifetime prediction, tolerance design, and failure-mechanism analysis of space rotary components.

     

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