面向批产卫星的智能化磁试验系统设计及验证

Design and verification of an intelligent magnetic testing system for batch-production satellites

  • 摘要: 针对我国批产卫星磁试验任务量大、效率偏低等问题,设计并实现了一种智能化磁试验系统。该系统集成了磁场测量、磁矩测量、充退磁试验和电缆自动接插等功能,采用磁通法进行快速磁矩测量,结合磁强计阵列扫描获取磁场梯度信息,并通过自动化流程控制实现全程无人化操作。验证试验结果显示:系统磁矩测量误差小于5%±20 mA∙m2,单工况磁矩测试时间不超过5 s,单颗卫星完整磁试验流程控制在30 min内,支持年产1000颗次以上的批产卫星磁试验任务。与传统人工磁试验系统相比,该系统在试验效率、测试精度和人力成本等方面具有明显优势。所做研究为批产卫星磁试验提供了一种高效、可靠的工程化解决方案,对推动我国智能化磁试验技术发展和AIT试验室建设具有参考价值。

     

    Abstract: To address the challenges of heavy workload and low efficiency in magnetic testing for batch-production satellites, an intelligent magnetic testing system was designed and implemented. The system comprises eight subsystems that integrate magnetic moment measurement, magnetic field measurement, magnetization/demagnetization testing, and automatic cable connection/disconnection, achieving a high level of automation. The magnetic flux method was adopted for rapid magnetic moment measurement, and magnetic field gradient information acquired through a magnetometer array scan was integrated to enable fully unmanned operation via automated process control. Verification results showed that the system achieved a magnetic moment measurement error of less than 5% ± 20 mA·m2, completed single-condition magnetic moment testing within 5 s, and controlled the entire testing process for a single satellite within 30 min, supporting annual testing throughput of over 1,000 satellites. Compared with traditional manual systems, the proposed system significantly improved testing efficiency, accuracy, and labor cost savings. The results demonstrate an efficient and reliable engineering solution for batch-production satellite magnetic testing, providing valuable insights for the development of intelligent magnetic testing technology and AIT laboratory construction in China.

     

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