基于ST-ResNet的印制电路板红外热成像故障诊断方法

A fault diagnosis method for printed circuit boards based on ST-ResNet and infrared thermography

  • 摘要: 印制电路板红外热成像故障诊断方法具有检测速度快、操作流程简便、检测设备通用性强等优点,在紧急维修和设备巡检等现场应用中受到关注。针对现有方法对红外热图拍摄条件要求较高、不适用于便携式设备等问题,提出一种基于卷积神经网络的红外热图分类方法,以使用便携式设备实现印制电路板故障诊断。该方法以预训练的残差神经网络(ResNet)为主体,发挥其对图像特征的自适应提取能力,获得用于故障诊断的特征;在网络输入端引入空间变换网络(STN)增强网络对视角变化的适应性,降低对拍摄条件的依赖。在包含多视角图像的自建数据集上进行5次随机抽样测试交叉验证测试,结果显示该故障诊断方法的平均准确率达到93%。该项研究可为便携式印制电路板红外故障诊断设备研制提供新思路。

     

    Abstract: Infrared thermography-based fault diagnosis of printed circuit boards (PCBs) is gaining attention in field applications such as emergency repairs and equipment inspections due to its rapid detection, simple operation, and equipment versatility. However, existing methods often require strict image acquisition conditions and are not suitable for portable devices. To overcome these limitations, a novel fault diagnosis method for PCBs using portable devices is proposed, based on a convolutional neural network (CNN) for infrared thermogram classification. A pre-trained Residual Neural Network (ResNet) was employed as the backbone to automatically extract diagnostic features from the images. In addition, a Spatial Transformer Network (STN) was integrated at the input stage to enhance the network’s robustness to viewpoint variations, thereby reducing the dependence on strict imaging conditions. Five-fold cross-validation was performed on a self-built dataset containing multi-view images. The results demonstrated that the proposed method achieved an average accuracy of 93%. This study provides a new approach for the development of portable infrared fault diagnosis devices for PCBs.

     

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