随机表面粗糙度对燃油喷嘴内部流动影响的数值分析

Numerical analysis of effects of random surface roughness on internal flow within a fuel nozzle

  • 摘要: 为精确表征航天器发动机喷嘴内壁的随机粗糙特征,文章提出基于蒙特卡罗模拟的三维高斯随机粗糙表面建模方法,对Ra1.6、Ra0.8、Ra0.4三种粗糙度内壁的典型喷嘴进行数值模拟,系统分析其对空化流动的影响。结果表明:随表面粗糙度降低,空化区域沿轴向延伸增加,径向尺度与强度则减弱;粗糙表面在入口拐角处诱导了更大的低压区,其微观凹陷结构成为微空化萌生点;内部峰值流速与粗糙度呈正相关,但出口速度与总质量流量几乎不变。湍动能分析揭示,粗糙度通过增强近壁面湍流强度促使局部压力降低并诱导空化。研究证实,粗糙度主要通过局部流动细节而非宏观性能调控内部流场,为航天液体发动机喷嘴优化设计制造公差制定提供了理论依据。

     

    Abstract: To accurately characterize the random roughness of the inner walls of aerospace engine nozzles, a three-dimensional Gaussian random rough-surface modeling method based on Monte Carlo simulation was developed. Numerical simulations were performed on a typical nozzle with three roughness levels (Ra1.6, Ra0.8, and Ra0.4) to systematically analyze their effects on cavitating flow. The results showed that as the surface roughness decreased, the cavitation region extended further in the axial direction, while its radial scale and intensity diminished. Rough surfaces induced larger low-pressure zones at the inlet corner, where microscopic concavities served as nucleation sites for micro-cavitation. The peak internal flow velocity increased with roughness, whereas the outlet velocity and total mass flow rate remained nearly unchanged. Analysis of turbulent kinetic energy revealed that increasing roughness enhanced near-wall turbulence, thereby promoting local pressure reduction and cavitation inception. This study demonstrates that surface roughness regulates the internal flow mainly through local flow structures rather than macroscopic performance, providing a theoretical basis for optimizing the design and manufacturing tolerances of liquid rocket engine nozzles.

     

/

返回文章
返回