基于ABAQUS的密封舱内热环境仿真与试验研究

ABAQUS-based simulation and experimental study of the thermal environment in a sealed spacecraft cabin

  • 摘要: 针对高空低气压环境下舱内多机制耦合传热问题,文章以航天器密封舱内高温热源与热敏感元器件为研究对象,应用ABAQUS软件建立热传导与热辐射耦合、空气导热和热对流3种仿真模型,并结合低气压试验进行了验证。结果表明:各仿真模型温度变化趋势一致,最高温度的偏差小于15%;热敏感材料最高温度在89.2~102.3 ℃,满足安全要求;热传导与热辐射耦合模型在低气压环境下表现最优,计算结果与试验数据的误差仅为7%~11%,且仿真结果可全面覆盖实际温升;研究揭示了热物性参数的影响规律,确定外壳热导率为最主要影响因素,而比热容的影响可忽略。该研究证实了所建立的热仿真模型的准确性,可为高装填比航天器提供一种兼具精度与效率的热安全评估方法,显著提升复杂热环境分析与航天器热设计效率。

     

    Abstract: To address coupled heat transfer mechanisms in sealed cabins under high-altitude and low-pressure conditions, the effect of a high-temperature heat source on heat-sensitive components inside a spacecraft cabin was investigated. A unified multiphysics thermal model that incorporates heat conduction, thermal radiation, air conduction, and natural convection was established in ABAQUS and validated against low-pressure experiments. The three models showed consistent temperature profiles, with a maximum discrepancy among them of less than 15%. The peak temperature of the heat-sensitive material ranged from 89.2 ℃ to 102.3 ℃, meeting the safety requirement. Under low-pressure conditions, the conduction-radiation coupled model achieved the best agreement with the test data, with only 7% to 11% deviation, and its predictions fully encompassed the measured temperature rise. Sensitivity analysis revealed that the thermal conductivity of the component shell was the dominant parameter affecting temperature, whereas the specific heat capacity had negligible influence. These results confirm the accuracy and engineering applicability of the ABAQUS-based model in low-pressure environments and provide an efficient method for thermal safety assessment of spacecraft with high packing densities.

     

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