基于电阻格栅和声发射的航天器结构撞击损伤监测研究

Impact damage monitoring of spacecraft structures based on resistive grid and acoustic emission

  • 摘要: 针对现有技术难以准确获取空间碎片和微流星体超高速撞击下航天器结构损伤信息的问题,提出一种融合电阻格栅与声发射技术的撞击损伤监测方法。设计并制备了带正交电阻丝组的电阻格栅传感器,通过分析撞击事件前后电阻变化实现损伤位置和尺寸识别;采用聚偏氟乙烯(PVDF)压电薄膜采集撞击产生的声发射信号,利用基于贝叶斯参数估计的概率方法识别撞击位置,以置信区间形式量化不确定性。开展高速撞击模拟试验,结果表明:单次撞击条件下,电阻格栅可将直径约为13 mm的实际损伤识别为14 mm×13 mm的矩形区域,位置识别误差约为0.3%;在二次撞击条件下,声发射监测能够通过坐标对应关系有效排除电阻格栅的误判结果。研究表明,该融合方法能够较为准确地获取撞击损伤位置和尺寸信息,为航天器在轨结构健康监测提供了可行技术途径。

     

    Abstract: To address the challenge of accurately acquiring structural damage information caused by hypervelocity impacts from space debris and micrometeoroids, this paper proposes an impact damage monitoring method that integrates resistive grid and acoustic emission (AE) technologies. A resistive grid sensor with orthogonal wire arrays was designed and fabricated, enabling the identification of damage location and size by analyzing resistance changes before and after an impact event. Concurrently, polyvinylidene fluoride (PVDF) piezoelectric film sensors were used to capture the AE signals generated by the impact. A probabilistic localization method based on Bayesian parameter estimation was then employed to identify the impact location and quantify its uncertainty in the form of confidence intervals. Hypervelocity impact tests were conducted. The results show that under a single-impact condition, actual damage approximately 13 mm in diameter was identified by the resistive grid as a rectangular region of 14 mm × 13 mm, with a location identification error of about 0.3%. Under multiple-impact conditions, the false positive results from the resistive grid were effectively eliminated by correlating them with the coordinates identified by the AE monitoring method. The findings demonstrate that the proposed integrated method can accurately acquire the location and size of impact damage on spacecraft structures, offering a feasible technical approach for on-orbit structural health monitoring.

     

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